Build challenge 2018 - Campbell Blacksmith Shop

[ACL1504]

Rollin,

Good start. Like you, I also like the Campbell kits. Haven't build one in 30+ years but loved to open the box and smell the sugar pine used for making the structures.

Tom

[Dave K.]

I might be toward the younger end of the Forum spectrum...never had the pleasure of building a Campbell kit. Eagerly riding along. 👍🏻👍🏻

[Raymo]

A nice old school kit. Thanks for joining the build.

[Rollin]

Time to catch up this thread. Last week, the weather and my work schedule were keeping me very busy. Cold enough, even if it is Florida, that I had to move plants off the porch, etc. etc.
Well, where was I...
I wanted to pre-stain my walls, and then do some painting. Got the walls ready, scribed some plank markings and nail holes.
Bought some new items, including what AK Interactive calls Track Wash. Tested it on some scrap, found it very dark out of the bottle, so after diluting with thinner, this is what it looked like on the walls.

[Rollin]

Then I used Model Master Random Tan, dry brushing the walls. I'm going for worn and weathered, but not dilapidated. This building is still in use, not abandoned.

[Rollin]

While I was at it, I painted some of the strip wood and detail parts



Then glued the wall sections together

[Rollin]

OK, guys, the rest of you have really been going to town on these builds...I'm enjoying the threads, but it's time to catch up myself..

Working on the walls - my next picture shows strip wood being added to the front and back walls,  also the corner posts



Anyone catch my mistake yet?

[Rollin]

Campbell has always used a unique method on the corners - the posts are like two 4x4's joined at the edge - serves as both the outside trim piece and an inside brace. Helps keep everything square.

So on the back side, these posts must be trimmed to match the slope of the roof



On the front wall, you have to shave down the side of the posts

[Rollin]

Now to cut and glue bracing on the walls. The top edges will also support the roof. These are supplied in the kit, and I added some pieces from my scrap box on the bottoms



I did the same on the side walls, just don't have a picture.

Also put in the window frames while the walls were still lying around flat.

[Rollin]

More work to be done on the front wall. Added the trim along the top edges, touching up the paint as I went along. Then glued on the sliding door, and the door track (painted aluminum)



Now I was at the point where I could assemble the walls



It's starting to look like a building



Here you can see the rest of the inside bracing. I also added the ridge pole, with some more scraps to strengthen the joint.

[postalkarl]

Hey Rollin:

Just looked over you build. Wow a Campbell kit. Haven't built one of those in years. They have great instructions as I remember. Looks great so far.

Karl

[Rollin]

When we last saw our intrepid hero, his girlfriend had been tied to the railroad tracks by the evil and dastardly ...

Oh - wrong story -

Still, I feel like this is a serial and I'm very slow with the next installment.

Anyway, I next cut up the roofing material into individual panels and started gluing them to the roof cards

[Rollin]

The instructions suggest a coat of Dullcoat before trying to paint or weather the roof, so I did that, then dry brushed with some Floquil Rust (Yes, I still have some Floquil lying around) and then did a wash with some grey acrylic.



Then the roof panels were attached to the building

[Rollin]

I'd also been doing the supports for the back shed, and had a lot of trouble. The subassembly wanted to fall apart, and just getting it to stand up for glueing was a problem. So I drilled small holes in the bottom of the posts and put some wire pins in them, then drilled matching holes where the building will sit on the layout.



This way, the support stood more rigidly while the glue set and so the shed roof was attached to the back of the building



This picture was actually taken a little later, and we will backtrack and talk about the doors

[Rollin]

Earlier, I asked if anyone had spotted my mistake on the walls, and I will assume y'all were too polite to mention it. I accidentally swapped a wall panel and a door panel, so the front door opening was too narrow. I hid this completely when I hung the front sliding door. I could have made a new door panel for the rear, but decided to try something different. I took the wall panel, split it in two, and added some trim. This gave me two doors which filled the rear opening, and I wanted to hinge them, rather than making a slider.

The experiment was to make some workable hinges, so I made a sandwich with a piece of aluminum foil and some fabric, glued with a flexible adhesive.



For the first door I cut 3 individual hinges, but for the second door I cut into my material and made the left side of 3 hinges all attached



When this was glued to the door with CA, I cut out the other side and blackened the hinges



They are definitely a little oversize for HO, but maybe my blacksmith made his own hinges?